YK3115是高效两轴数控滚齿机,是延海机电与开通公司合作开发的,是在原YA3115的基础上保留机械分度,采用KT590A数控系统。分别实现工作台径向进给(X轴)和刀架滑板轴向进给(Z轴)的伺服控制的新一代产品。
机床采用齿轮滚刀连续展成加工,除了能加工模数为2.5(超规格使用可用于3模数)圆柱直齿轮、斜齿轮、蜗轮外,其最大特点是能加工鼓型齿轮、锥齿轮和少齿(最少3齿)齿轮,是仪器、仪表制造业,电动工具、微型减速机、摩托车及国防行业部门加工设备最佳选择。
本机床加工精度可达到6级(GB10095-88),齿面精糙度1.6以上,本机床机构紧凑、刚性好、效率高、操作简单、价格低廉,经济适用的中档数控滚齿机。
Applications and Operating Scope
YK3115 is a high-efficiency, two-axils, numerically-controlled gear hobbing machine. It is jointly developed by Yan Hai Mechanical & Electrical Company and Shanghai CAPITAL numerical control CO. LTD. Based on YA3115 model the new design reserves the mechanical index and adopts KT590A numerical-control system, with the servo-control of radial feeding of working table and axial feeding of tool carrier slide, the model is a new generation product.
Appling the hobbing tool continuous forming, the model can be used for machining cylindrical straight-teeth gear, helical gear and worm with the module to be 2.5(if use the machine beyond the specification, it can also process module 3). The most distinguishing feature of our Gear Hobbing Machine is that it is able to machine drum gear, bevel gear and the gears with fewer teeth (Minimum number of teeth to be machines is 3).Our Gear Hobbing machine is the best choice for the manufacturing industries of instruments & gauges, electrical-driven tool, miniature decelerator, motorcycle and national defense department.
Using the present Gear Hobbing Machine, the machining precision can be up to 6 degree (GB10095-88), the roughness of the gear face can be up to more than 1.6. The Machine is compact in structure, good in rigidity, high in efficiency, easy in operation and reasonable in price. It is a economical and applicable medium-grade numerically-controlled gear hobbing machine.
我公司生产滚齿机YK3115,性能优良,加工精度达到JB179-83标准六级, 原上海第一机床厂定点生产贴牌,有十年历史。
序号 |
参数及尺寸名称 |
参数尺寸值 |
1 |
最大工件直径 |
150mm |
2 |
最大切削模数 |
2.5 |
3 |
最少加工齿数 |
3 |
4 |
刀架滑板的最大行程 |
110mm |
5 |
刀轴中心线到工作台面最小距离 |
70mm |
6 |
刀轴中心线到工件轴中心线之间距离 |
15-130mm |
7 |
刀具最大直径 |
75mm |
8 |
刀具可换刀轴直径 |
13,22mm |
9 |
刀架主轴孔 |
莫氏3号 |
10 |
工件最大旋转角 |
±60° |
11 |
刀轴旋转范围(6级) |
100-560转/分 |
12 |
加工齿数范围 |
3-162齿 |
13 |
轴向进给量 |
0.01-2mm/min |
14 |
径向进给量 |
0.01-1mm/min |
15 |
Z轴进给交流伺服电机 |
4Nm 2500rpm |
16 |
X轴进给交流伺服电机 |
4Nm 2500rpm |
17 |
Z轴进给交流伺服电机 |
4Nm 2500rpm |
18 |
主电机功率及转速 |
1.5KW 930转/分 |
19 |
机床重量 |
1400kg |
20 |
机床外形尺寸(长×宽×高) |
1450×1000×1700mm |
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