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集散控制系统（Distributed Control System－DCS）集计算机技术、控制技术、通信技术、CRT技术于一体，广泛应用于生产过程控制系统。随着计算机和网络技术的飞速发展，产生了一种新型的控制系统———现场总线控制系统（Fieldbus Control System－FCS）。但国内生产企业的情况是：大多数企业还处于模拟仪表和人工控制的阶段，采用DCS控制系统的企业仍是少数。由于DCS应用广泛、技术成熟，在现有的技术条件和市场条件下，FCS还不能完全取代DCS，而且目前现场总线设备和系统还十分昂贵。因此，除了新建企业外，国内企业在较长时间不可能全面采用现场总线技术，而必须走逐步发展、过渡的道路。 ??我们在上海石化股份公司环保部水质净化厂监控系统的改造项目中，对3个生产单元已有的DCS和PLC进行改造，增加通信功能，实现总调度室对各生产装置的集中监控。 2?系统改造方案?? 根据水质净化厂各生产单元的功能和建设阶段，分为厂外调节池、污水一段、氧化沟、四期污水处理、污泥脱水、污泥干化6个生产单元。另外，在厂部设有总调度室，但是总调度室的监控水平较为落后，改造之前基本上不能对各个生产单元进行监控。为了适应生产需要，提高生产效率，改善操作条件，加强监控手段，确保各生产装置的正常运行，急需对各生产单元和总调度室进行技术和设备的更新改造，从而能在总调度室对各装置进行监视管理，及时了解各装置的运行情况，达到指挥及时和调度准确的目的。 2．1?现场监控系统的改造 ??现场监控系统的改造要充分利用原有仪表和设备，主要考虑可靠性和实时性。首先对自控程度较高的3个单元进行改造（系统结构见图2—1）： ??四期污水处理生产单元控制设备配置了两套ALLEN－BRADELY公司PLC设备。25块开关量输入信号卡，可采集384点信号；7块开关量输出信号卡，可输出112点信号；3块模拟量输入信号卡，可采集24点信号。两套AB—PLC通过DH＋（数据高速通道）实现数据共享。在原有的现场控制计算机上分别增加以太网卡，通过以太网将实时数据送到总调度室处理。??输出192点信号；1块模拟量输入信号卡，可采集8点信号。系统运行采用遥控开关操作与全模拟流程盘显示。在原有的Siemens S5－115UPLC上增加RS－232通讯模块（CP524）和1台现场操作站，用点对点方法连接，使PLC的数据通过现场操作站送到以太网上，与总调度室监控计算机通信。但RS－232传输速率只有9600bps，操作站仅对现场起到监视作用。
8620 POWER ARCHITECTS POWER SUPPLY PA-10852687 OMRON CPU11 PROGMABLE CTLR CPU UNIT W/ PA203 OCH & OC222
23049 YASKAWA ELE AC SERVO MTR W/ NEUGART PLE 40, 2070048 SGMAH-01A1F-AP51
7977 DAINIPPON SCREEN MAIN I/O BOX CONTROLLER HEME-6031 AP-1985A-S HEMH-503B1
7355 BEI TECHNOLOGIES LOAD ROBOT ENCODER PN:9 E25BB-4R-SB-CCW-8CC-7406R-LED-ED25
2085 NEMIC-LAMBDA POWER SUPPLY, 0-10V 0-2.0A ZUP10-20
1338 ORIENTAL MOTOR BRUSHLESS DC MOTOR DRIVER FBLD75A
13080 EDWARDS FORELINE TRAP, P/N: A13305000 FL20K
15731 LAM RESEARCH PCB, VME BREAKOUT BOARD ASSY 810-800082-201
2778 ASYST RETICLE HOLDER-RETICLE POD, SINGLE, 4001-5038-06 4001-6746-02
19707 ASML MAXON DC MOTOR 4022.456.4448
4145 SYSTEM BASE MULTI-8/PCI DRIVER PANEL RS232 P-8/232
12733 YAMADA CORPORATION AIR POWERED DOUBLE DIAPHRAGM AODD PUMP NDP-5FPT
7773 GE FANUC PCB 605-048878-001 FLASH V0.1 350-00007671-421000 VME-7671-421000
22488 BROOKS ASSY, CABLE, DB44HDM-DB44HDF, 50' 8CH SERIAL 002-4042-06
6396 AERA MFC FC-DN781C FC-DN781C-BA
1394 IWAKI BELLOWS PUMP SBU-3T-ME4
16563 OEM PCB, SAT 7278-3 W/ BLM21-01 BOARD 83105-210-01
14577 ANALYTICAL TECHNOLOGY MONITOR MODULE, % O2, 10-15VDC 0.3A A/R
7053 POLYSPEDE ADJUSTABLE SPEED DRIVE SYSTEM W/ MANUAL PRD2-16
19202 MCG BRUSHLESS SERVO AMPLIFIER, BMC12H-INV B25A40ACK-MC2
15543 LAM RESEARCH PCB, I/O MOTHERBOARD, ESC 810-17001-1
11139 ANELVA VALVE, V SERIES, TYPE-L V-040LV-MMI
21542 APPLIED MATERIALS LINE, EXHAUST HTF CHAM. A/B, MF 0050-14805
21553 TERADYNE PCB, TGMOD 151E, TW823 950-823-06
2643 SPAN GAS CYLINDER SCALE AMPLIFIER SAM-305
3896 GRANVILLE-PHILLIPS TUNGSTEN FILAMENT FOR MICRON ION GAUGE 354003-TD
1841 CHROMALOX 1/4 DIN TEMPERATURE CONTROLLER 2001-702J1
9290 CHUO SEIKI STAGE LINEAR POSITIONER LS-612
20519 DELTA TAU PCB, UMAC AC POWER SUPPLY, 603269-105, LFVLT130-4102 ACC-E1
8102 TOKYO ELECTRON PCB ALPHA 8S VERTICAL FURNACE 118100025518 MC-31042A
16115 APPLIED MATERIALS HOSE 165, INSULATED, SWAGELOK SS-6BHT-36 0190-35464
18256 OLYMPUS MDPLAN 10 MICROSCOPE OBJECTIVE LENS, 0.25, INFINITY/- F=180 IC10
19663 APPLIED MATERIALS INSUL PLIS/EPLIS FINAL VALVE UPPER EASY 3420-01118
10178 NEC VIBRATION ISOLATION MOUNT (L20CMxW9.5CMxH8.5CM)
16278 APPLIED MATERIALS ASSY, RF FILTER BOX PRODUCER SE W/ 0150-06867 0090-04947
11765 LAM RESEARCH GAUGE CABLE, 1.1M 684-097837-001
1216 MITSUBISHI MELSEC PROGRAMMABLE CONTROLLER FXON-24MR-ES/UL
9276 VERIFLO 3-WAY REGULATOR VALVE IR401W3PVITS4TS
19438 SYMBOL LASER BARCODE SCANNER, SP8882-5614 LS-1220-I322A
21849 SANYO DENKI AC SERVO MOTOR BL SUPER P3, AMAT 0190-15759 P30B04010DXS1CM
15493 HUB CITY RIGHT ANGLE BEVEL SPEED REDUCER, 0221-14406 AD4 1/1 A
2260 APPLIED MATERIALS DIA VLV MAX IN 125 PSI P/N: 944AOPLPNCSFSFF 3870-01306
16726 APPLIED MATERIALS FLOW SENSOR C/A, A/C/E POS, CHAMBER H 0150-00882
19128 APPLIED MATERIALS LIFT PIN FIXED 200/300MM 2-00000103-334 0200-02575
16123 APPLIED MATERIALS LINE,UPPER EXHAUST WXP CHMBR D 0050-76670
15457 HOKUYO SCANNING INFRARED LED OBSTACLE DETECTION SENSOR PBS-03RN
14969 CLIPPARD 8-PORT ELECTRONIC PNEUMATIC MANIFOLD BOARD PCB EMC-08
15215 APPLIED MATERIALS MANIFOLD CLEAN GAS 200MM PRODUCER 0021-04297
16729 APPLIED MATERIALS CABLE ASSY, EMO INTERCONNECT,25M 0150-16006
16465 APPLIED MATERIALS TURCK CABLE ASSY CHX GP PNEU 0150-24602
16466 APPLIED MATERIALS TURCK CABLE ASSY CHY GP PNEU 0150-24599
17923 TEC PCB, PWB-PSU-TRN-M2 6LG01991000
17924 TEC PCB, PWB-PSU-TRN-M1 6LG01990000
18616 LAM RESEARCH RF COAXIAL CABLE, 1.5M 853-025918-005
22332 NOVELLUS MOTOR MOUNT 15-11193-00
15852 APPLIED PRECISION FLOWPOINT NANOVALVE CONTROLLER 52-504254-011
4512 PALL FLTR IN-LN GAS 3000PSIG 1/4-GSKT SEAL M GLFPF3000VMM4AM
2856 ENI IMPEDANCE MATCH NETWORK PN:MWH-100-01M6 MWH-100
11667 FUJIKIN 3-WAY VALVE FPR-SDTB-71-6.35-3
B32 NEMIC-LAMBDA POWER SUPPLY EWS25-5
6388 HORIBA-STEC MFC SEC-Z10DW (0190-16748) SEC-Z12DWM
7215 STI MINISAFE-B LIGHT CURTAIN TRANSMITTER 24 (610MM) PN:42687-0240 MS4324BX
11038 IEI 3.5" INTEL ULV CELERON 400 CPU BOARD WAFER-9371A-R10-RSC
15852 APPLIED PRECISION FLOWPOINT NANOVALVE CONTROLLER 52-504254-011
4512 PALL FLTR IN-LN GAS 3000PSIG 1/4-GSKT SEAL M GLFPF3000VMM4AM
2856 ENI IMPEDANCE MATCH NETWORK PN:MWH-100-01M6 MWH-100
11648 BOSTON GEAR 700 SERIES WORM GEAR SPEED REDUCER, 20:1, 0.870HP 718-20-G
6388 HORIBA-STEC MFC SEC-Z10DW (0190-16748) SEC-Z12DWM
7215 STI MINISAFE-B LIGHT CURTAIN TRANSMITTER 24 (610MM) PN:42687-0240 MS4324BX
11315 E+H METROLOGY INTERFACE MODULE, CONTROL UNIT B215, B187, B218 1737
14240 VAT SLIT GATE VALVE 201917
11899 KOLLMORGEN-BOBRY SERVO MOTOR, 0.43KW DBL2H00080-03M-000-S40
2245 WAHL DIGITAL HEAT-PROBER THERMOMETER PLATINUM 392MXD 392MX
5664 GE FANUC PWR SUPPLY PLC 11 SLOTS ASSY MODULE IC693PWR3215
22068 SANYO DENKI 1.2° STEP MOTOR W/ GEARHEAD 103H5332-0342
21031 ONEAC POWER CONDITIONER, OUTPUT 120V, PN: 011-000 CB1115
12058 SICK DIFFUSE PHOTOELECTRIC SENSOR WT2S-P131
2443 APPLIED MATERIALS MTR ASSY CVD LIFTS W/ SHAFT 0090-09027
427 COSEL AC/DC PFC POWER SUPPLY AC100-240V 50-60HZ 2A PAA150F-5
832 SUMITOMO MOTOR CONTROLLER MSE-15C-DU-S200/D
4661 SMC SOLENOID VALVE 0.2-0.7 Mpa SY5340-5LOZD
4486 SCHAFFNER HIGH POWER FILTER, 3-PHASE 16A INPUT FN351-16-29
894 DAYTRONIC DUAL DC VOLTAGE CONTROLLER SERIES 4062
8395 OEM LAMP MUL-250HS
7475 APPLIED MATERIALS COAX CABLE, DXZ COUNTERMATCH, 2.7M 0150-76322
9796 PANASONIC AC SERVO DRIVER 400W DV88040LDMB
5137 APPLIED MATERIALS MODULE MFG. HYBRID MATCH ETCH RF MATCH 0010-12088
22415 AXCELIS V3 ACTUATOR BELLOW (ENDSTATION) 1907830
B49 TYLAN GENERAL CDG ADAPTER UNIT HPC-20(HI-TEMP)
19727 BAUMER RETRO-REFLECTIVE LASER SENSOR OPDM 16P51/403591
11127 APPLIED MATERIALS CABLE ASSY, POWER, 15FT 0150-35966
13223 TOKYO ELECTRON PCB, SYSTEM OPERATION CONTROL BD, 281-600680-9 208-600680-3
144 TOKYO ELECTRON PCB SYSTEM I/O 2, 1808-022002-1 1881-022002-11
17631 SEIKO SEIKI PCB, RELAY INTERFACE BOARD P019Y---Z856-3RB
2038 WATKINS-JOHNSON PCB LIQUID SOURCE I/O BOARD, 903172-001 PWB 903171-001
17048 ADVANTEST PCB ASSY W/ OMRON H3Y-4 & MYQ4 BLD-016539
9223 SMC RODLESS CYLINDER MAX PRESS 0.7 MPA CDY1S10H-250
3209 FUJI SEIKI RIGHT ANGLE VALVE, 000205 1222101
12315 CKD PNEUMATIC AIR CYCLINDER, 0.1 ~ 1.0 MPA SCM-40B170-Q
9748 APPLIED MATERIALS CABLE FILAMENT CONTROL 50FT 0620-01281
9309 DAINIPPON SCREEN I/O MODULE (16/16) SN-2016-TRDS DS-1211-ANALOG
1330 LEYBOLD TURBO VACUUM PUMP, TURBOVAC 50 85402
16301 DYNAX HANDY TERMINAL, ROBOT TEACH PENDANT RT1-K3AX-080
18848 APPLIED MATERIALS PLATE, REFLECTOR, CHMBR BOTTOM, 23CM 0021-35163
13578 BECKHOFF SERVO MOTOR W/ AG2250 ANGLED PLANETARY GEAR AM8022-0D10-0000
8779 MITSUBISHI P91 VIDEO COPY PROCESSOR ULTRASOUND PRINTER P91W
7180 APPLIED MATERIALS FORGED 8 DXZ HEATER, HI-TEMP CERAMIC HEATER 0040-39240
17756 APPLIED MATERIALS E84 PI/O AGV/RGV HOKUYO DMS-HB1-V 0190-02688
8464 APPLIED MATERIALS ARM, WELDMENT SOURCE STD OBSOLETE 0040-20006
17047 MATSUSHITA TYPE FC-35 GREEN POWER MAGNETIC CONTACTOR BMF6-35-2
20939 APPLIED MATERIALS CABLE ASSY 0150-46754
6331 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F400#D
8744 AG ASSOCIATES SIX GAS INTERLOCK 7100-5425-03
7370 LAM RESEARCH OUTER 17" SILICON ELECTRODE ASSEMBLY 839-020965-020
6190 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F850#B
6383 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F400#B
2623 APPLIED MATERIALS COOLED TUBE, LEAP2 0040-02238
9238 PANASONIC AC SERVO DRIVER MSD011A1X05
20916 APPLIED MATERIALS HARNESS ASSY CIOC TO GP TRANSDUCER 0140-80010
3540 ALLEN-BRADLEY 8-POINT DISCRETE I/O SIMULATOR MODULE 1771-SIM
20876 MATROX PCB ASSY W/ GSP MODULE 0298-06-05, P/N: PG-641, 0296-06-04 PG-1281
7847 DAINIPPON SCREEN EMERGENCY OFF SWITCH BOX 3 HEPT-003
21397 APPLIED MATERIALS ISOLATOR PUMPING RING TOP 200MM PRODUCER 0200-00402
1395 EDWARDS VACCUM PUMP RV12 A655-01-905
4138 DIGITAL ELECTRONICS DC POWER SUPPLY HIGH VOLTAGE DRP-9303DU
18091 YASKAWA MINERTIA SERVO MOTOR, RM SERIES, UTOP1-020MX UGRMEM-01SAKOE
11211 TOKYO ELECTRON PCB, I/O MDIF5B BOARD, 2184-020931-12 TTLM02-11
3239 YAMAMOTO MANOSTAR DIFFERENTIAL PRESSURE SWITCH MS61AHV1.2E-K
3891 VAT GATE VALVE 02109-BA24-ATU1
4712 EMERSON SERVO MOTOR 960104-23 MGE-205-CONS-0000
7475 APPLIED MATERIALS COAX CABLE, DXZ COUNTERMATCH, 2.7M 0150-76322
3435 SUPER VEXTA 5-PHASE-DRIVER UDX5107-G4-2
20597 ADVANTECH PCB, BACKPLANE BOARD, 190K610620 PCA-6106P4
15504 MILLIPORE 22" ION-EX CARTRIDGE CPMB02202
10056 APPLIED MATERIALS CB MAG THERM 3P 240VAC 30A BOLT-ON QO 0680-01215
20153 APPLIED MATERIALS CABLE ASSY,SQS(M)R/A TO SQS(M)STR.W/INTL 0190-21843
4424 APPLIED MATERIALS HDPCVD ESC, 300MM DUAL HE 0040-48594
12520 CTC ANALYTICS MOUNT/BRACKET FOR FAST WASH STATION MR03-00B
8164 SMC PNEUALPHA SOLENOID VALVE ECC-PNAL-6MR-A
14022 USHIO UNI METER UIT-101
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
8395 OEM LAMP MUL-250HS
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
9042 APPLIED MATERIALS MOTOR CURRENT AMP-FILTER CMP (0100-01654)0010-17634
1386 TELEDYNE VACUUM GAUGE TUBE DV-6M-VCR
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
2388 WAHL PLATINUM-RTD DIGITAL HEAT-PROBER THERMOMETER 392MVX
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
9748 APPLIED MATERIALS CABLE FILAMENT CONTROL 50FT 0620-01281
22186 AXCELIS SOURCE SPACER 170115590
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
3931 VAT ANGLE VALVE 26324-KA41-0001
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
14658 RDP TRANSDUCER AMPLIFIER S7AC
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
7568 APPLIED MATERIALS RING CNTRLLC LID 0020-70184
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
12859 PITTMAN SERVO GEAR MOTOR, 24VDC, RATIO 19.7:1, P/N: 12-8882-120 GM9413L144
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
3494 NSK ESA SERVO DRIVER ESA-Y3040A25-11
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
11758 AXCELIS LASER ASSY, 334590 01 01 1165740
11818 LS PLC, 16 POINTS RELAY OUTPUT MODULE G6Q-RY2B
7201 EBARA VACUUM PUMP EMERGENCY OFF SWITCH REMOTE A/C BOX 211618
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
22186 AXCELIS SOURCE SPACER 170115590
3974 TOKYO ELECTRON CONTROLLER W/ RKC DIGITAL TEMP CONTROL:REX-D400 3M87-022665
11635 BOSTON GEAR 700 SERIES GEAR SPEED REDUCER, RATIO 20:1, 0.87 H.P. F71820B5J
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
12908 ECHELON PCLTA PC LONTALK ISA-BUS ADPT CARD, PN: 801-0211-01 73100-11
10610 ADVANCED ENERGY PARAMOUNT 3013 RF GENERATOR 3156320-003
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
11784 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000571-11 MC-31151T
11782 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000569-11 MC-31151P
14658 RDP TRANSDUCER AMPLIFIER S7AC
17511 ALPHA MOISTURE SYSTEMS DEWPOINT METER DS1000
18772 WATKINS JOHNSON PCB, RS-232 BOARD 961122
19906 KEYENCE PROGRAMMABLE CONTROLLER KV-P16R
19904 FOXBORO 873 RESISTIVITY ANALYZER 873RS-JIPCGZ
8298 A TO Z ELECS PCB MOD SEMVISION CX 300MM OPAL S2DIO
10719 ASML CARBON FILTER 4022.454.5626
4758 PRECISION SENSORS ABSOLUTE PRESSURE SWITCH E36W-H52
17408 LAM RESEARCH TEMPERATURE CALIBRATION SOURCE 518-025348-001
19458 PULNIX CCD CAMERA MODULE TM-7AS
243 EDWARDS EXDC 80 TURBO MOLECULAR PUMP CONTROLLER D39645000
注：联系我时，请说是在“傲立机床网”上看到的，谢谢！
